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Design in Progress

Info

We need to move away from being dependent on Vention products, this will be BenchBot V3 is a clean sheet design :

  • They are not compatible with other similar parts and are often discontinued.

  • Limited choices are causing sub-optimal design decisions.

  • Existing gantry is limited in width, the optimal solution is a gantry that is the width of the entire plot, thus eliminating the need for turning / complex navigation systems.

  • We have decided to use the Farm-ng Amiga robot as the base power unit for BB 3.0

    and will not specifically inherit any design aspects of previous versions.

    Project Goals

    • Build a robust and capable robotic system for carrying the image acquisition payload in its execution of the image repository project.

    • Work well in all expected semi-field conditions.

    • Exceed the performance of previous versions of BenchBot.

      • Throughput

      • Reliability

      • Autonomy

    • Be capable of fully automatic operation without an operator on site.

    • Be robust enough to withstand direct exposure to the elements for multiple seasons with reasonable maintenance.

    • Be straightforward to assemble on site with available resources.

      • Field configurable to various site sizes.

      • Not require significant specialized trades on site.

    • Support future payloads in addition to the image acquisition system.

    Working Assumptions

    • BenchBot and the Image acquisition system will be treated as separate but connected systems / projects.

      • They must work together through a defined electrical, mechanical, and control interface but will not have their designs intertwined unnecessarily.

    • The system will be based on the Amiga robot from farm-ng.

      • This will save considerable development and manufacturing time by essentially providing a fully electrically / mechanically functional Y axis.

    • PSA (Mark Funderburk ) will design the gantry structure and X Z motion hardware partially using electronics hardware from farm-ng.

    • Farm-ng will develop an API to control the BenchBot through simple go-to X Y Z commands.

    • PSA will be developing any other custom hardware needed for BenchBot that farm-ng was not already developing for other applications.

    • PSA software development will be beyond the API level and contained withing the scope of the payload project.

    Project Requirements

    These requirements are derived from

    Basic System Diagram

    ...

    Detailed System Diagram

    ...

    Key

    Summary

    Description

    Allowable Limits

    Status

    Axis of Movement

    Shall provide 3 integrated axis of movement X, Y, Z.
    Y axis movement will be accomplished by the Amiga robot via powered wheels in contact with the operating surface.
    X & Z Shall be accomplished with a gantry system.

    True

    Draft

    Tool Head

    Shall provide standard electrical & mechanical interface for mounting a toolhead (such as a camera or actuator).

    Draft

    Tool Head Positioning Range

    Shall be capable of positioning the tool head anywhere in an operating envelope defined by X, Y, Z dimensions offset by minimum or maximum height from the operating surface.

    True

    Draft

    Tool Head Position Accuracy

    Shall be capable of positioning the toolhead in the operating envelope to this degree of accuracy.

    +/- 1cm > PA

    Draft

    Wheel Track Position Accuracy

    Shall be capable of positioning the wheel track in the operating envelope to this degree of accuracy.

    +/- 10cm > PA

    Draft

    Tool Head Mass Light

    Shall be capable of supporting a tool head of at least this mass in all operating areas.

    10kg < M

    Draft

    Tool Head Mass Heavy

    Shall be capable of supporting a tool head of at least this mass in all operating areas.

    50kg < M

    Draft

    Assembly

    Shall not require significant specialized labor to assemble onsite.

    True

    Draft

    Gantry Width Configurability

    Gantry width shall be field configurable to a specified range without major design changes.

    True

    Draft

    Min Configurable Gantry Width

    Gantry shall be configurable and fully functional / structurally sound to at least this width.

    W_max >=6m

    Draft

    Max Configurable Gantry Width

    Gantry shall be configurable and fully functional / structurally sound to as little as this width.

    W_min <=2m

    Draft

    ...