BBot V3 Industrial camera trade study

Product

Megapixel

Image

Sensor

Price

SVS-Vistek shr661

127

Sony IMX661 sensor

3.45 μm x 3.45 μm

14-bit output

Diagonal 56mm format

M72x0,75 lens mount

Fixed focus

$18,000

Phase One 50MP Camera iXM-50

50

Medium format

Fixed focus but autofocus is possible

$21,000

GV-77U5WP

44

onsemi XGS 45000

12-bit output

3.2 µm x 3.2 µm

Super 35mm format

Fixed focus

TFL lens mount

$7,590

LUCID Vision Labs Atlas™ ATL314S-CT

31

Sony IMX342

APS-C sensor format

3.45 μm x 3.45 μm

Fixed Focus

 

$6,314

Basler ace 2 a2A5328-15ucPRO

24

Sony IMX540

1.2” sensor format

2.74 μm x 2.74 μm

C-mount

Fixed focus

$2,419

Sony a9 III Mirrorless Camera

24

Sony full frame sensor

Stacked sensor

FE mount

Autofocus

 

$5,998

Summarized table with key differences:

camera model

camera price

Suitable lens

mount

lens price

total price

field of view [cm] width (8 pixels per mm)

field of view [cm] height (8 pixels per mm)

SVS-Vistek shr661

$18,000

VT-LEN72-5545MP150

M72

$1,566

$19,566

167.5

119.1

GV-77U5WP

$7,590

Edmund Optics TFL-Mount APS-C 35mm f/2.8

TFL (M35 x 0.75)

$850

$8,440

102.5

68.35

ATL314S-CT

$6,314

Edmund Optics TFL-Mount APS-C 50mm f/1.8

TFL (M35 x 0.75)

$795

$7,109

80.8

60.65

a2A5328-15ucPRO

$2,419

Fujinon CF35ZA-1S

C

$612

$3,031

66.6

57.6

Sony a9 iii

$5,998

Sony FE 85mm F1.8

FE

$548

$6,546

75

50

a7riv

$2,998

Sony FE Carl Zeiss Sonnar T* 55mm F1.8 ZA

FE

$898

$3,896

118.8

79.2

 

The table below compares concrete metrics from each of the cameras. The most obvious column is the field of view, which can be compared with the system requirements. Depending on the physical sensor size, the lens mount varies which again decides which lenses are supported. When selecting the right lens, keep an eye out for 1) mount, 2) supported pixel size (which translates to optical resolution), 3) max supported sensor size. Then, based on the optimal focal length (determined by the ground sampling distance of 8 pixels per mm as well as the desired distance of 1.6 meters between camera and plant), find a lens which has a comparable focal length.

camera model

pixel size [μm]

sensor width [mm]

sensor height [mm]

Lens mount

resolution width

resolution height

field of view [cm] width (8 pixels per mm)

field of view [cm] height (8 pixels per mm)

SVS-Vistek shr661

3.45

46.2

32.9

M72

13400

9528

167.5

119.1

GV-77U5WP

3.2

24.89

18.66

TFL (M35 x 0.75)

8200

5468

102.5

68.35

ATL314S-CT

3.45

22.3

16.74

TFL (M35 x 0.75)

6464

4852

80.8

60.65

a2A5328-15ucPRO

2.74

14.58

12.6

C

5328

4608

66.6

57.6

Sony a9 iii

6 μm

35.7

23.8

FE

6000

4000

75

50

a7riv

3.76

35.7

23.8

FE

9504

6336

118.8

79.2

 

camera model

pixel size [μm]

sensor width [mm]

sensor height [mm]

Target focal length

Available focal length

Suitable lens

link

price USD

mount

SVS-Vistek shr661

3.45

46.2

32.9

44

50

VT-LEN72-5545MP150

https://shop.visiondatum.com/en-eu/products/150mp-m72-high-resolution-line-scan-lens?variant=43160199790850

1566

M72

GV-77U5WP

3.2

24.89

18.66

39

35

Edmund Optics TFL-Mount APS-C 35mm f/2.8

https://thinklucid.com/product/edmund-optics-tfl-mount-aps-c-35mm-f-2-8/

850

TFL (M35 x 0.75)

ATL314S-CT

3.45

22.3

16.74

44

50

Edmund Optics TFL-Mount APS-C 50mm f/1.8

https://thinklucid.com/product/edmund-optics-tfl-mount-aps-c-50mm-f-1-8/

795

TFL (M35 x 0.75)

a2A5328-15ucPRO

2.74

14.58

12.6

36

35

Fujinon CF35ZA-1S

https://www.fujifilm.com/us/en/business/optical-devices/machine-vision-lens/cf-za-1s-series#anc03

612

C

Sony a9 iii

6

35.7

23.8

77

85

Sony FE 85mm F1.8

https://www.dxomark.com/Lenses/Sony/Sony-FE-85mm-F18-mounted-on-Sony-A7R-IV__1326

548

FE

a7riv

3.76

35.7

23.8

50

55

Sony FE Carl Zeiss Sonnar T* 55mm F1.8 ZA

https://www.dxomark.com/Lenses/Sony/Sony-FE-Carl-Zeiss-Sonnar-T-STAR-55mm-F18-mounted-on-Sony-A7R-IV__1326

898

FE

 

camera model

camera price

Suitable lens

link

lens price

total price

Phase One 50MP iXM-50

 

 

 

 

$21,000

SVS-Vistek shr661

$18,000

VT-LEN72-5545MP150

https://shop.visiondatum.com/en-eu/products/150mp-m72-high-resolution-line-scan-lens?variant=43160199790850

$1,566

$19,566

GV-77U5WP

$7,590

Edmund Optics TFL-Mount APS-C 35mm f/2.8

https://thinklucid.com/product/edmund-optics-tfl-mount-aps-c-35mm-f-2-8/

$850

$8,440

ATL314S-CT

$6,314

Edmund Optics TFL-Mount APS-C 50mm f/1.8

https://thinklucid.com/product/edmund-optics-tfl-mount-aps-c-50mm-f-1-8/

$795

$7,109

a2A5328-15ucPRO

$2,419

Fujinon CF35ZA-1S

https://www.fujifilm.com/us/en/business/optical-devices/machine-vision-lens/cf-za-1s-series#anc03

$612

$3,031

Sony a9 iii

$5,998

Sony FE 85mm F1.8

https://www.dxomark.com/Lenses/Sony/Sony-FE-85mm-F18-mounted-on-Sony-A7R-IV__1326

$548

$6,546

a7riv

$2,998

Sony FE Carl Zeiss Sonnar T* 55mm F1.8 ZA

https://www.dxomark.com/Lenses/Sony/Sony-FE-Carl-Zeiss-Sonnar-T-STAR-55mm-F18-mounted-on-Sony-A7R-IV__1326

$898

$3,896

 

Comparison of set of cameras with theoretical levels of diffraction. In short, the level of diffraction is determined by the diameter of the resulting airy disk relative to the physical pixel size. As the airy disk starts covering multiple pixel lengths, a blurring effect will appear. As always, since the image sensor is divided into color specific pixels using a 2x2 bayer pattern, blurring will not be visible before the disk exceeds the size of at least to pixels. The table lists the diameter of the airy disk at given relative apertures (F-number). Although the diffraction is determined by the physical aperture dimensions, a change in focal length will magnify this effect onto the sensor. Because of that, we can disregard lens choices here, compare directly with the image sensor. Green: Airy disk < 2.5x pixel width. No visible blur from diffraction. Yellow: 2.5x < Airy disk <5x pixel width. blur might be visible. Red: Airy disk > 5x pixel width. blur is visible. The numbers below each camera sensor denotes the pixel width of the given sensor.

Aperture [F]

Diameter of Airy Disk [μm]

Sony a9 iii

a2A5328-15ucPRO

ATL314S-CT

GV-77U5WP

SVS-Vistek shr661

A7riv

2.8

3.77

6

2.74

3.45

3.2

3.45

3.76

3.2

4.23

6

2.74

3.45

3.2

3.45

3.76

3.5

4.75

6

2.74

3.45

3.2

3.45

3.76

4

5.33

6

2.74

3.45

3.2

3.45

3.76

4.5

5.98

6

2.74

3.45

3.2

3.45

3.76

5

6.71

6

2.74

3.45

3.2

3.45

3.76

5.6

7.53

6

2.74

3.45

3.2

3.45

3.76

6.3

8.46

6

2.74

3.45

3.2

3.45

3.76

7.1

9.49

6

2.74

3.45

3.2

3.45

3.76

8

10.65

6

2.74

3.45

3.2

3.45

3.76

9

11.96

6

2.74

3.45

3.2

3.45

3.76

10

13.42

6

2.74

3.45

3.2

3.45

3.76

11

15.07

6

2.74

3.45

3.2

3.45

3.76

13

17.92

6

2.74

3.45

3.2

3.45

3.76

14

18.98

6

2.74

3.45

3.2

3.45

3.76

16

21.31

6

2.74

3.45

3.2

3.45

3.76

18

23.92

6

2.74

3.45

3.2

3.45

3.76

20

26.85

6

2.74

3.45

3.2

3.45

3.76

Comparison of depth of field in mm of different camera sensors without regards to the lens' focal length. Green denotes depth of field larger than 15 cm. Yellow denotes depth of field smaller than 15 cm. In this table, I have defined depth of field given a Circle of Confusion set to 2x the pixel depth of each camera.

target focal length

77 mm

36 mm

44 mm

39 mm

44 mm

50 mm

DoF definition

CoC: 2x pixel width

CoC: 2x pixel width

CoC: 2x pixel width

CoC: 2x pixel width

CoC: 2x pixel width

CoC: 2x pixel width

Aperture [F]

Sony a9 iii

a2A5328-15ucPRO

ATL314S-CT

GV-77U5WP

SVS-Vistek shr661

A7riv

5

49

106

 

 

 

 

5.6

55

119

 

 

100

 

6.3

62

134

 

101

112

 

7.1

70

151

110

129

126

106

8

79

170

124

145

142

120

9

89

191

140

163

160

135

10

99

213

156

181

178

150

11

109

234

171

200

196

165

13

128

277

203

236

232

195

14

138

299

218

255

250

210

16

158

342

250

292

286

240

18

178

386

 

329

323

 

20

198

431

 

 

 

 

 

Comparison of transmitted light per pixel based on a required aperture for 20 cm depth of field relative to CoC of 2x pixel width at a distance of 1.6 meters from camera to plant. Due to the difference in physical pixel size, the significant difference is relative aperture is more or less cancelled out.

 

Sony a9 iii

a2A5328-15ucPRO

ATL314S-CT

GV-77U5WP

SVS-Vistek shr661

A7riv

focal length [mm]

85

35

50

35

50

55

relative aperture for required depth of field [f/]

20

10

13

11

11

13

absolute aperture [mm]

4.25

3.5

3.85

3.18

4.55

4.23

pixel size [um]

6

2.74

3.45

3.2

3.45

3.76

normalized incoming light per pixel bin

100.0

83.4

78.3

94.0

109.3

92.9

Notes Jan 24, 2024

We need more space because of increased image size

  • Focus

  • API template scripts to interface with the camera - @Mikah Pinegar to look into that

  • Company to get back on sensor options

  • Any electrically adjustable lens? This doesn’t mean automatic focus regardless, these cameras don’t have auto focus

  • Process with manually adjustable lens:

    • Define at what distance we need the lens from the tallest plant - We can calculate this - The camera will be 1.5 to 2 m - We need to define the exact number

    • Technician enters average height of the canopy at the beginning of the run changes the Z axes according to the canopy height (estimate)

    • Set the focus at a range that gives us the biggest FOV, what distance from the plant that is

    • Practical aperture setting:

    • Minimum depth of field:

    • We want to not adjust the lens, the user just changes the Z axis

  • Can we achieve the lighting for this sensor? The one that Soren suggested is not in production anymore, we would have to get it second hand - Mark can build a flash for a later upgrade.

  • We need to be able to map out where the pots are

 

Notes Jan 25, 2024

  • SDK (Mikah): we would have to use c++ language (@Priya Jakhar best candidate for the task) - Works with Mac, Windows, Linux - Documentation looks good, well maintained

  • Mechanical data sheets (Mark): mechanical, good documentation, easy to interface - You can attach 4 different flashes

  • Flashes (Soren): No obvious choices for now

  • Lens (Soren): needs to share more information with camera vendor to get lens recommendation

  • Some specs that we want on the camera (mark):

    • not poe version

    • 10 Gig port version

  • To purchase

    • Get a quote from the camera company to give to @Susan

    • Machine Vision Camera (@Chris Reberg-Horton @Susan ) - Sole sourcing

    • Ring flash (@Søren to get flash link)

    • Lens (@Søren to get recommendation from the camera manufacturer for both cameras that use this sensor) - Define the lens before placing a camera order